Search results for "Arc welding"
showing 10 items of 20 documents
Tandem laser-gas metal arc welding joining of 20 mm thick super duplex stainless steel: An experimental and numerical study
2020
The present work covers the topic of strains and stresses prediction in case of welded steel structures. Steel sheets of 20 mm thickness made in UR™2507Cu are welded using a laser and gas metal arc welding processes combination. The focused laser beam leads the arc in a Y-shape chamfer geometry. Both sources are 20 mm apart from each other in order to avoid any synergic effect with each other. In order to predict residual strain, a 3D unsteady numerical simulation has been developed in COMSOL finite element software. A volume heat source has been identified based on the temperature measurements made by 10 K-type thermocouples, implanted inside the workpiece. The 50 mm deep holes are drille…
Laser-assisted narrow gap arc welding of an 18MND5 steel thick plate
2020
Abstract Narrow gap arc welding is a common solution for the welding of thick structures. In this study, a defocused laser beam is used to pre-melt the narrow gap walls in front of an arc-welding bath. Such a welding configuration can be referred to a hybrid welding configuration. In the present work, a particular attention is given to evaluation of the interaction between an arc plasma and a defocused laser beam. High-speed imaging of the metal transfer through arc plasma is achieved thanks to a diode laser illumination system. Electrical arc parameters are logged, synchronously, in order to perform a correlation analysis and to make a diagnosis of the interaction level between laser beam …
Real time polarization imaging of weld pool surface
2015
The search for an efficient on-line monitoring system focused on the real-time analysis of arc welding quality is an active area of research. The topography and the superficial temperature field of the weld pool can provide important information which can be used to regulate the welding parameters for depositing consistent welds. One difficulty relies on accessing this information despite the bright dazzling welding arc. In the present work, Stokes polarimetry and associated shape-from-polarization methods are applied for the analysis of the weld pool through its 810 nm-wavelength infrared emissions. The obtained information can provide a better understanding of the process, such as the usa…
Weld pool surface temperature measurement from polarization state of thermal emission
2014
This paper presents a passive polarimetry method using a division of aperture optical device in order to measure the temperature distribution at the weld pool surface. Thermal emission from a hot liquid metal was investigated at a near-infrared wavelength corresponding to a blind spectral window of a helium plasma generated during gas tungsten arc welding process. The refractive index of liquid metal and the surface radiance are deduced from the polarisation state of thermal emissions. Based upon the knowledge of both characteristics, the temperature distribution can be calculated. Conseil Régional de Bourgogne
Friction Stir Welding of Ti6Al4V complex geometries for aeronautical applications: a feasibility study
2020
Abstract While Friction Stir Welding (FSW) of aluminium alloys can be considered a mature technology, even for complex joint morphologies, as T joints welded “in transparency”, welding of hard material still presents several open issues. In fact, welding of titanium alloys is a challenging process due to the chemical, mechanical and thermal characteristics of such materials which are subjected to atmosphere contamination resulting in joint hydrogen, oxygen and nitrogen embrittlement; additionally, due to the high melting temperature, large distortion and residual stress are found in joints obtained by traditional fusion welding processes as gas metal arc welding, electron beam welding and l…
A Comparative Study of Mechanical and Microstructural Behavior for Metal Active Gas and Friction Stir Welded Micro-Alloyed Structural Steel
2022
Manufacturing tiny components into gigantic structures seems unimaginable without welding connections, whether it is for materials, parts, structures, or equipment. In the recent competitive market scenario, manufacturing industries are desperately looking for a viable alternative to fusion-based conventional material joining technologies, to improve upon cost-effectiveness along with performance. The present investigation is to evaluate the performance of structural steel thick plate joints prepared by advanced solid-state friction stir welding (FSW) over conventional metal active gas welding (MAG). The FSW experiments were carried out with different tool designs and configurations. The ou…
Solid State Joining of Thin Hybrid Sandwiches Made of Steel and Polymer: a Feasibility Study
2020
Abstract The growing demand for more environmentally friendly vehicles has led to an increased use of light materials in the transportation industry with the aim to reduce structural weight, fuel consumption, and gas emissions, thereby boosting cost-effectiveness and recyclable properties. Complex multi-material steel-based components would allow to improve mechanical properties and minimize weight even further. In particular, new sandwich materials made by steel outer skins and a polymeric internal layer seems very promising for obtaining mechanical performance and lightness at the same time. Unfortunately, traditional welding techniques, like arc welding, laser welding, and resistance spo…
Experimental design method to the weld bead geometry optimization for hybrid laser-MAG welding in a narrow chamfer configuration
2017
International audience; The work presented in this paper relates to the optimization of operating parameters of the welding by the experimental design approach. The welding process used is the hybrid laser-MAG welding, which consists in combining a laser beam with an MAG torch, to increase the productivity and reliability of the chamfer filling operation in several passes over the entire height of the chamfer. Each pass, providing 2 mm deposited metal and must provide sufficient lateral penetration of about 0.2 mm. The experimental design method has been used in order to estimate the operating parameters effects and their interactions on the lateral penetration on one hand, and to provide a…
Model-assisted ultrasonic calibration using intentionally embedded defects for in-process weld inspection
2021
Abstract Automated in-process Non-Destructive Testing (NDT) systems are rapidly gaining traction within the manufacturing industry as they reduce manufacturing time and costs. When considering calibration and verification of such systems, creating defects of known geometry and nature during the deposition of a weld can: (I) help examine the capability of the automated system to detect and characterise defects, (II) be used to form a database of signals associated with different defect types to train intelligent defect classification algorithms, and (III) act as a basis for in-process gain calibration during weld inspection at high temperatures, where the ultrasound beam can be skewed as a r…
Effect of active heating and cooling on microstructure and mechanical properties of friction stir–welded dissimilar aluminium alloy and titanium butt…
2019
A butt joint configuration of AA6061–pure Ti was welded using friction stir welding (FSW) with an assisted cooling and heating conditions, aiming to attain a flawless joint. Cooling-assisted friction stir welding (CFSW) was carried out with a different cooling medium such as CO2, compressed air and water at controlled flow rate. However, heating-assisted friction stir welding (HFSW) was performed with heating source of GTAW torch just before FSW tool at different current density. Prepared specimens were subjected to optical microscopy (OM), scanning electron microscopy (SEM) and electrodischarge spectroscopy (EDS) for microstructural characterizations. The tensile strength and microhardness…